Asahi Kasei: 'Bemberg' a regenerated cupro fibre made from cotton by-product

Business Case

Last updated: Sep 2, 2021

Summary

Asahi Kasei is a Japanese chemical producer who started producing a GRS-certified cupro fibre called 'Bemberg'. This fibre is made from 100% pre-consumer waste; cotton linter, a by-product that's removed when extracting cottonseed oil. It has a wide variety of applications such as lining, underwear and activewear with a production capacity of 17,000 tonnes annually. 

Problem

Often regenerated cellulose fibres are produced using wood from endangered or ancient forests, contributing to the climate and biodiversity crisis.

Solution

Asahi Kasei has developed a technology to produce a performing regenerated cellulose cupro fibre from cotton linter, registered as Bemberg. The cotton linter is a pre-consumer waste by-product of the cotton plant, the part discarded when cottonseed oil is extracted. The cotton linter is then refined and spun into fine filament and staple yarns and, according to Asahi Kasei, surpasses cotton in comfort. On-site power generation facilities mean that 40% of Asahi Kasei's energy is renewable and derived from hydropower and biomass sources. Asahi Kasei has also achieved almost zero emissions by upcycling fibre waste from Bemberg manufacturing to produce fuel used to power its plant. Asahi Kasei also uses Bemberg waste to create mushroom beds and work gloves. 

Outcome


Location

Industries

Involved organisation(s)

Key elements of the circular economy

Contributors

Owner

Contributor

Date added: Sep 2, 2021

Last updated: Sep 2, 2021

Add your content

Strengthen the circular economy knowledge base by adding a report, case study, publication, or other resource to our platform!

2026 © Circle Economy

Sign up
for our newsletter